
The following is a portion of an the article Jim has in his catalog. Jim was kind enough to allow me to reproduce it here:
Safety Note:
    This procedure is intended to be used by competent adults who
    are familiar with the proper safety precautions to be taken
    when using welding equipment and the other tools mentioned.
    Please take proper precautions to avoid burns to yourself and
    the area around you. ALWAYS use eye protection when you are
    welding, using tools including hammers and bucking bars. Make
    sure your helpers are protected as well. If you feel these
    procedures are beyond your abilities or equipment locate a
    professional to do the job.
Choosing the correct size rivet
    There should be about 1/32 or less
    clearance between the rivet and the hole. (a 1/4 inch rivet
    should be in a hole no larger than 9/32 dia.) If the hole is
    more than 1/32 larger, you should either go to the next
    diameter rivet or the hole should be welded shut and
    re-drilled. When drilling, use the same size drill as the
    rivet. If installed correctly, the rivet wi11 expand to fill
    the hole. The length of the rivet is determined by the
    thickness of the materials being held together. To make a
    round head, you will need about 1-1/2 times the diameter of
    the rivet. If you are using a 1/4 inch diameter rivet, you
    will need a rivet 3/8 inch longer than the combined thickness
    of the metal you are holding together. This should be used as
    a starting point--you may find that slightly more or less
    will produce a better head.
Page designed by Jim Mason July, 2007